Composites Vacuum Bagging Process

When manufacturing with composites, the material isbladder is used to prevent collapse under pressure.
made at the same time as the structures. TheThe vacuum bag is the last item to be placed. It's a
material is cured under controlled conditions, controlledrelatively thick plastic layer.
for heat, pressure, and vacuum. Whether prepregVacuum leak detectors.
layups or wet layups are used, pressure and vacuumComposites repair equipment such as vacuum leak
produce a better laminate. Both help to improve resindetectors are commercially available to assist with
flow, but vacuum draws out the trapped air, resultingthe technicalities of the controlled conditions
in a low void content. Heat accelerates curing.necessary for successful composites vacuum bagging.
Pressure is provided by vacuum bags. CompactionThe pressure being applied is measured using
pressure consolidates the plies. Release agents appliedpressure gauges. Dropping pressure will tell you if
to the tool may be liquid release coatings, releasethere is a leak. Ultrasonic vacuum leak detectors will
waxes, or barrier tape.pick up the high pitched sound of air escaping from
Vacuum bagging materials.the bag.
Vacuum bagging materials such as bag sealant tapes,Process advantages.
peel ply, release film, bleeder cloth are all known asHigher fibre content laminates can usually be achieved
composite consumables and are used to achieve athan with standard wet lay-up techniques, and lower
vacuum, extract moisture, solvents, and volatilesvoid contents are achieved than with wet lay-up.
from the curing composites, and then retrieve theHowever, composites vacuum bagging adds cost
composite structures from the composite mouldsboth in labour and in disposable vacuum bagging
afterwards.materials. A higher level of skill is required by the
If the structure is being made over a form, an airoperators for mixing and control of resin content.