Building an Airplane

Building your airplane can be very rewarding.only because it is another option to consider if you
Regardless of how small or how simple the aircraft is,are more interested in maintaining and flying a
chances are you will spend a minimum of two yearspreviously built and registered experimental model.
building it. Quick build kits usually take longer than theSome people want to build an airplane just to know
claims are. This is especially true if you have little orthey can do it. My friend built and sold three
no experience. There are always exceptions, but youexperimental models in three years. One of them
will find that people who can build that project in thewas an EAA Grand Champion. Since then, he has
shorter periods are typically those who have the"zero timed" a 1946 Aeronca 7AC Champ. I am not
knowledge and experience combined with sheeraware of a single flaw. He will tell you that buying
dedication.certified (Yellow Tagged) parts for the Champ cost
Be ready for a challenge regardless of the route youfar more than pieces and parts for the experimental
are going to take. Every successful builder I know willmodels.
tell you that the only way to "git-er-done" is to doExperimental aircraft may require a private certificate
something with your project every day. Building fromif the aircraft does not meet weight, speed and
only a set of plans means you will need to researchhorsepower requirements. If the aircraft you will be
and specify materials. It takes a lot of extra time andbuilding falls under the umbrella of the new Light
effort. You will be cutting and forming most of theSport Category, you will be able to get by with a
pieces. It is a good way to minimize costs andLight Sport Certificate, which costs much less to
stretch them out over a longer period, but it mayobtain and requires much less training.
not be the best choice for a first time builder.When it comes to safety, we must first consider the
Progress may appear to be so slow that the entireposition of the FAA. Their overall duty is to protect
project becomes daunting. One person I know hasthe general population. It includes making sure things
been working on his plans only project for 9 yearsdo not start falling out of the sky and result in
and is just now getting close to being finished.personal injury and property damage. In order to
I believe the first thing anyone should do beforeaccomplish this, the administration needed to establish
building is to join a local EAA Chapter. Spend somea framework of control. This meant they needed to
time getting to know the members. Look at theaddress the fundamental questions of who, what,
completed projects that members have. Look atwhen, where, why and how. What followed was a
projects underway. These local chapters are generallycollection of facts and engineering guidelines defining
loaded with people who have been where you arewho could fly and what could be flown, along with
right now. I have found that a large amount of thewhen, where, how and why. You may here of
progress made on building is due to conversation,people concerned with the safety of homebuilt
education, encouragement and help from my localaircraft. The FAA Authorities actually make builders
chapter members.install a statement in homebuilt aircraft. THIS
People have many reasons for building. The mostAIRCRAFT IS NOT BUILT TO FAA STANDARDS.
common reason is financial. While in the course ofYou will find that homebuilders usually have much
learning to fly, the student pilot often discovers thehigher standards. They build their aircraft with love
cost of owning a certified aircraft such as a Cessnaand dedication. They become increasingly aware of
or a Piper. Certified aircraft need maintenance andsafety factors during the building cycle and take
inspections done by FAA certified mechanics withcorrective action. An ironic thing about this is that
FAA certified parts. The costs can be overwhelming.FAA safety records show that regular factory built
Amateur builders can inspect and maintain their ownairplanes are no more safe than homebuilts.
aircraft. To fit into the Experimental Class, theThe KIS Principle is extremely important when it
homebuilt must be made at least 51% by thecomes to building aircraft. Keep your project light and
amateur builder. It used to be that the only aircraftsimple as possible. When it is finished, you will know
that you (yourself) could perform inspections andeverything about it. It is hard to beat the feeling
maintenance on was an aircraft that you (yourself)when you combine this with your flying skills.
built. New FAA rules now allow the owner ofMy project will be ready to fly someday. All of the
experimental aircraft that fits within the Light Sporttime and effort will suddenly become worthwhile as I
Category to maintain it even if they were not theget to enjoy something that very few people ever
builder by simply attending an FAA Light Sportget to experience.
Repairman Class and passing a test. I mention this