History Of The Acrylic Sheet (The History Of Plastic Product Manufacturing)

Plastic acrylics are used in so many applications, in soAcrylic resins started being used in 1931 for industrial
many areas of life; it's hard to imagine a worldcoatings and laminated glass binders. The better
without them. Where would we be had the scienceknown derivative of methacrylic acid, polymethyl
behind this revolutionary material never beenmethacrylate, was not introduced until 1936 as a
explored? If acrylic had never been developed, wouldtransparent sheet and in 1937 as a molding powder.
we be stuck with heavy, expensive objects insteadThis marked the start of the acrylic era and the
of the relatively light and inexpensive materials wePlexiglas revolution.
are familiar with today? What would brochureIn World War II, acrylic sheet played an important
holders, brochure displays, racks, counter displays,role as a bullet resistant glazing in warplanes because
donation / suggestion boxes and point of purchaseit was light, strong and could be easily formed to fit
(p.o.p) displays be made from? We all take it forinto the structural designs of aircraft. It was at this
granted, but the history of plastics and acrylics istime that Plexiglas started being used in homes and
worthy of understanding.factories for safety glazing, electrical and chemical
"Plastic" means to form or model something. Thisapplications, skylights, windscreens and many other
helps to understand the overall concept. It all reallyuses.
started in 1773 with the discovery and isolation ofSome key dates:
the compound "urea", which is found in the urine of- 1911: Research commenced in the field of acrylics.
mammals and other higher forms of animal life. In- 1928: Methyl methacrylate was synthesized in the
1828, when urea was synthetically produced, thelaboratory.
foundation for phenol-formaldehyde plastics was- 1933: A method was found to cast methyl
formed. That brings us to 1843 when an acrylic acidmethacrylate between two plates of glass and to
preparation was reported. Following that, Dr. Ottopolymerize it inside this cell. This was a crystal-clear,
Rohm published the results of his research withhard and break-resistant plastic.
acrylic resinoids in 1901. His thesis, "On the- 1934: Initial applications were for cover glasses,
Polymerization Products of Acrylic Acid" explainedwatch glasses and lenses for protective goggles.
how the polymers obtained in his research had- 1950: New fields of application included shop window
simultaneous properties of a tough, flexible glass anddisplays, protective screens around machine tools,
a rigid plastic.jointless tubes for conveyors etc. The procurement
Next came Dr. Leo Baekeland. In 1909, he securedof raw material returned to normal after World War
the first patent for phenol- formaldehyde, which heII.
combined to form a resinous substance, a phenolicToday, acrylics are used in millions of unique products,
plastic. He called it "Bakelite". This material could beincluding brochure displays, racks, counter displays,
softened with heat and then molded into shape. Itdonation / suggestion boxes and point of purchase
could then be set into final form by continued heating(p.o.p) displays. There is one thing you can say: The
under pressure while in the mold; a true plastic. Thisbeauty, simplicity and low cost of acrylic continues to
was revolutionary. As a result, Baekeland's discoverymake it one of the greatest manufacturing materials
triggered the imagination and research of organicin the world.
chemists worldwide.